Plastic PVC UPVC CPVC pipe making extruder machine

Short Description:

Our company has full range of PVC pipe extrusion line, including four cavity pipe extrusion line, double cavity pipe extrusion line and large diameter pipe extrusion line. Our company will also provide basic formula for PVC pipe production, customer can adjust easily based on the formula. We manufacture machines for production of different PVC pipes, including U-PVC, C-PVC, M-PVC, PVC-O pipes, etc.

Our PVC pipe extrusion line can produce from size of minimum 16mm to 1000mm with single layer or multi-layer.


Product Detail

Tech Features & Advantages

High performance extruder with special screw structure, good plasticization and low energy consumption.

Extrusion head with spiral structure, make sure the melt inside distributed evenly to achieve better plasticization.

Calibrator design with water ring which is easy to clean, and to achieve better cooling and faster forming.

Advanced pipe line layout design and adjustable spray angle for better cooling effect.

Various kinds of haul-off unit meets requirements for different pipe size and different speed requirement.

No-dust cutter serves with Servo drive, which ensure accurate cutting of pipes.

Technical Parameters

Model

Pipe Range(mm)

Output Capacity(kg/h)

Main Motor Power(kw)

PVC32SS**

Ø16-Ø32(X4)

180-250

22-37

PVC63

Ø16-Ø63

180-250

22-37

PVC63S*

Ø16-Ø63(X2)

250

37

PVC110

Ø20-Ø110

250

37

PVC160

Ø50-Ø160

250

37

PVC250

Ø75-Ø250

450

55

PVC450

Ø110-Ø450

450-800

55-110

PVC630

Ø250-Ø630

800

110

PVC800

Ø315-Ø800

1000

132

PVC1000

Ø400-Ø1000

1200

160

1Extruder

Extruder

1.1 you can use Siemens PLC(Not recommended)
1.2 Quality Screw and Barrel
1.3 Air Cooled Ceramic Heater
1.4 High Quality Gearbox and Distribution Box
1.5 Better Cooling of Gearbox
1.6 Advanced Vacuum System
Both conical twin screw extruder and parallel twin screw extruder can be applied to produce PVC pipe. With latest technology, to lower power and ensure capacity. According to different formula, we provide different screw design to ensure good plasticizing
effect and high capacity.

Mold

2.1 Moving Device of Die Head
2.2 Die Head Rotary Device
2.3 CNC Processing
2.4 High Quality Material

Extrusion die head apply bracket structure, each material flow channel is placed evenly. Each channel is after heat treatment,
mirror polishing and chroming to ensure material flow smoothly.
Die head is modular design, easy for changing pipe sizes, assembling, dismantle and maintenance. Can produce single layer or
multi-layer pipe.

2---mold
3-- vacuum tank

Vacuum Tank

3.1 Strong Cooling for Calibrator
3.2 Better Support for Pipe
3.2 Pressure Relief Valve
3.3 Double Loop Pipeline
3.4 Water, Gas Separator
3.5 Full Automatic Water Control
3.6 Centralized Drainage Device
Vacuum tank is used to shape and cool pipe, so as to reach standard pipe size. We use double-chamber structure. First chamber is
in short length, to ensure very strong cooling and vacuum function. As calibrator is placed in the front of first chamber and pipe
shape is formed mainly by calibrator, this design can ensure quick and better forming and cooling of pipe.

Cooling Tank

4.1 Pipe Clamping Device
4.2 Water Tank Filter
4.3 Quality Spray Nozzle
4.4 Pipe Support Adjusting Device
4.5 Pipe Support Device

Cooling tank is used to cool pipe further.

4--cooling tank
5--haul-off unit

Haul-off Unit

5.1 Pipe Clamping Device
5.2 Water Tank Filter
5.3 Quality Spray Nozzle
5.4 Pipe Support Adjusting Device
5.5 Pipe Support Device

Haul off unit provides sufficient traction force to pull pipe stably. According to different pipe sizes and thickness, our company will customize traction speed, number of claws, effective traction length. To ensure match pipe extrusion speed and forming speed, also avoid deformation of pipe during traction.

Cutter

6.1 Aluminum Clamping Device
6.2 Advanced Hydraulic System
6.3 Dust Collection System

Cutter controlled by Siemens PLC with chamfering function, working together with haul off unit to have precise cutting. Customer
can set the length of pipe they want to cut.

6--cutter
Belling machine

Belling machine

7.1 Pipe Cleaning System
7.2 Infrared Heating System
7.3 Central Height Adjustment

To make socket at pipe end which is easy for pipe connection. There are three types of belling type: U type, R type and Square
type. We provide belling machine which can finish belling of pipe on line fully automatic. From minimum size 16mm to maximum size
1000mm, can with multi heating oven and belling station.


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